Capabilities

Product Realization Stages

Realization Techniques

Premiere custom extruder!

Secondary Capabilities

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Customer Interface
  • Concept Development
  • Material Design & Development
  • Engineering Estimates
  • Prototypes
  • Product Design Assistance
  • Quotation
  • Process Development
  • Program Management
  • Advanced product quality planning
  • Production part approval process
  • Value Analysis/Value Engineering
  • Kaizen
  • Cost Improvement
  • Quality Improvement
We specialize in providing high quality, precisely engineered, customer-specific plastic extrusion products. We serve small, medium and large-sized OEMs in a wide variety of industries. Our extrusion lines are monitored with state of the art systems that allow us to better control our processes ensuring stability while monitoring in real-time the shape and surface quality of the extrusion. Our processing equipment performs finishing operations as automated in-line processes, taking the product straight from the extrusion line to packaging for excellent product lead times in our highly efficient production process.
  • Cut to length
  • Assembly
  • In-line Taping
  • Injection Molding onto thermoplastic extrusions
  • Punching
  • Notching
  • Heat Forming
  • Welding
  • Ability to tool to meet the project needs
  • Combined 44+ years of Thermoplastic extrusion design/processing experience implementing prototype to production solutions.
  • Extrusion tooling design & building.
  • Specialized, innovative extrusion and Secondary finishing design/practices aimed at economic costs: tooling, process and components.
  • Superior understanding of Thermoplastic Materials.
Assembly
BPS coordinates all the necessary processes to create a complete finished product under one roof. We design, manufacture, assemble and ship. We provide in-line assembly, custom assembly or kitting before custom packaging delivers a product in the form you need.

Single, Dual, and Tri Extrusion

Dual or Co-Extrusion and Tri-Extrusion are a part of our manufacturing process where two or three materials are extruded through a die that has two or more openings.
A dual-extrusion is the combination of two different thermoplastic materials as a single profile. A tri-extrusion is a combination of three different materials that are bonded to form a single profile. The extruded materials merge together into a single fused part.
We can provide different finishes, multiple colors, combinations of rigid and soft materials. Each extruded layer can add a different characteristic or property to the finished part. Rigidity, stiffness, softness, flexibility, heat resistance, or chemical impermeability, all in one part. By operating 2 or 3 extruders into a single die, we can combine materials of differing durometers or colors into a single part. We can extrude multi-layer tubings, rigid parts with hinges, soft or protective skins, colored stripes, etc.
Heat Forming
We provide Secondary In-line Heat Forming Operations to shape your part as required.
In-line taping
We provide In-Line Taping which is a process downstream from the extruder (post-extrusion processing) that applies various taping from manufacturers such as 3M ™, Norton ™, and Tesa ™. They can include pressure sensitive adhesives, magnetic tape, Velcro, foam, etc.
Injection molding onto thermoplastic extrusions
Secondary capabilities with our in house injection molding machine:
  • Molded end details to extruded profiles
  • Injection molded details
  • Corner molding